One of my C128 (PAL) Powersupplies let the magic smoke out. After some research I found some inconsistencies in the schematics available, so I drew my own and verified it against 6 PSUs in total.
The C128 PSUs have been considered as rather stable, undoubtly better than the C64 PSUs, but during my process repairing the broken one I noticed some concerns.
Several of my PSUs had cold solder joints.
No fuse on the +5V rail.
There is a crowbar circuitry which will short/pull down the voltage if output exceeds 6.2V, however if it fails, then the full overvoltage may be output on the 5V rail, and this is exactly what happened with my PSU, everything went south in just matter of minutes.
The underlying problem was the 4700uF capacitor C9 which is across the 5V rail. If this capacitor fails to the extent that there will be no continuity, then the 5V rail kicks up to somewhere between 12 and 15 Volts (!). The crowbar circuitry pulled it down and after it failed, I could measure 12V on the +5V rail. Fortunately I didn’t have my C128 powered on.
Needless to say, I recapped all my C128 PSUs. Capacitor C4 and C9 replacements below are LOW ESR, 10000 Hrs @ 105°. Replacements for V8 and V10 are similar according to some equivalent tables but do your own research on these.
I gathered all documentation used during the repair below.
Ismet 310416-01 -02 -03 | ||
Replacement / Similar | ||
V1-V4 | 1N5400 | 1N5400-1N5004 |
V5 | BC549 | |
V6 | BD244 | BD244CG |
V7 | BC327 | BC327-40BK |
V8 | MBR1045, MBR745, SB840, USD845, USD945 | VS-18TQ045-M3 |
V9 | Zener 6V2 | |
V10 | X0403BE, TIC106M | TS420-600T |
C1 | 0,1uF 250V X2 | |
C2, C3 | 2200pF 250V Y | |
C4 | 2200uF 35V | 35ZLH2200MEFC16X25 |
C5 | 47nF / 50nF | |
C6, C7 | 820 pF | |
C8, C11 | 10 nF | |
C9 | 4700uF 16V | 16YXJ4700M16X25 |
C10 | 100 nF | |
C12 | 100 nF | |
R1, R8 | 100 Ω | |
R2, R3, R12 | 1K Ω | |
R4, R14 | Wireloop | |
R5 | 10 Ω | |
R6 | 100 Ω / 1 KΩ | |
R7 | 10 KΩ | |
R9 | 470 Ω 0.5W / 1W | |
R10 | 3.3 KΩ | |
R11 | Pot. 200 Ω | |
R13 | 100 Ω (C12) / 1 KΩ |
Green: Different, but equivalent or similar, components found in PSUs.
Red: Components found in PSUs with differing values.
Later revision PSUs have an additional capacitor, C12, and these PSUs are equipped with a 100Ω R13.
C12
C12 capacitor can be retrofitted as picture above.
Failed PSU
Leaked cap and a blown(bent down for visibility) V10